Refactor Bioyond resource handling: update warehouse mapping retrieval, add TipBox support, and improve liquid tracking logic. Migrate TipBox creation to bottle_carriers.py for better structure.

unilabos/devices/workstation/bioyond_studio/station.py

@@ -258,7 +258,7 @@ class BioyondResourceSynchronizer(ResourceSynchronizer):
                 logger.info(f"[同步→Bioyond] ➕ 物料不存在于 Bioyond，将创建新物料并入库")
 
             # 第1步：从配置中获取仓库配置
-            warehouse_mapping = self.bioyond_config.get("warehouse_mapping", {})
+            warehouse_mapping = self.workstation.bioyond_config.get("warehouse_mapping", {})
 
             # 确定目标仓库名称
             parent_name = None

unilabos/registry/resources/bioyond/bottle_carriers.yaml

@@ -46,3 +46,16 @@ BIOYOND_PolymerStation_8StockCarrier:
   init_param_schema: {}
   registry_type: resource
   version: 1.0.0
+BIOYOND_PolymerStation_TipBox:
+  category:
+  - bottle_carriers
+  - tip_racks
+  class:
+    module: unilabos.resources.bioyond.bottle_carriers:BIOYOND_PolymerStation_TipBox
+    type: pylabrobot
+  description: BIOYOND_PolymerStation_TipBox (4x6布局，24个枪头孔位)
+  handles: []
+  icon: ''
+  init_param_schema: {}
+  registry_type: resource
+  version: 1.0.0

unilabos/registry/resources/bioyond/bottles.yaml

@@ -82,14 +82,3 @@ BIOYOND_PolymerStation_Solution_Beaker:
   icon: ''
   init_param_schema: {}
   version: 1.0.0
-BIOYOND_PolymerStation_TipBox:
-  category:
-  - bottles
-  - tip_boxes
-  class:
-    module: unilabos.resources.bioyond.bottles:BIOYOND_PolymerStation_TipBox
-    type: pylabrobot
-  handles: []
-  icon: ''
-  init_param_schema: {}
-  version: 1.0.0

unilabos/resources/bioyond/bottle_carriers.py

@@ -1,4 +1,4 @@
-from pylabrobot.resources import create_homogeneous_resources, Coordinate, ResourceHolder, create_ordered_items_2d
+from pylabrobot.resources import create_homogeneous_resources, Coordinate, ResourceHolder, create_ordered_items_2d, Container
 
 from unilabos.resources.itemized_carrier import BottleCarrier
 from unilabos.resources.bioyond.bottles import (
@@ -9,6 +9,28 @@ from unilabos.resources.bioyond.bottles import (
     BIOYOND_PolymerStation_Reagent_Bottle,
     BIOYOND_PolymerStation_Flask,
 )
+
+
+def BIOYOND_PolymerStation_Tip(name: str, size_x: float = 8.0, size_y: float = 8.0, size_z: float = 50.0) -> Container:
+    """创建单个枪头资源
+
+    Args:
+        name: 枪头名称
+        size_x: 枪头宽度 (mm)
+        size_y: 枪头长度 (mm)
+        size_z: 枪头高度 (mm)
+
+    Returns:
+        Container: 枪头容器
+    """
+    return Container(
+        name=name,
+        size_x=size_x,
+        size_y=size_y,
+        size_z=size_z,
+        category="tip",
+        model="BIOYOND_PolymerStation_Tip",
+    )
 # 命名约定：试剂瓶-Bottle，烧杯-Beaker，烧瓶-Flask,小瓶-Vial
 
 
@@ -322,3 +344,88 @@ def BIOYOND_Electrolyte_1BottleCarrier(name: str) -> BottleCarrier:
     carrier.num_items_z = 1
     carrier[0] = BIOYOND_PolymerStation_Solution_Beaker(f"{name}_beaker_1")
     return carrier
+
+
+def BIOYOND_PolymerStation_TipBox(
+    name: str,
+    size_x: float = 127.76,  # 枪头盒宽度
+    size_y: float = 85.48,   # 枪头盒长度
+    size_z: float = 100.0,   # 枪头盒高度
+    barcode: str = None,
+) -> BottleCarrier:
+    """创建4×6枪头盒 (24个枪头) - 使用 BottleCarrier 结构
+
+    Args:
+        name: 枪头盒名称
+        size_x: 枪头盒宽度 (mm)
+        size_y: 枪头盒长度 (mm)
+        size_z: 枪头盒高度 (mm)
+        barcode: 条形码
+
+    Returns:
+        BottleCarrier: 包含24个枪头孔位的枪头盒载架
+
+    布局说明:
+        - 4行×6列 (A-D, 1-6)
+        - 枪头孔位间距: 18mm (x方向) × 18mm (y方向)
+        - 起始位置居中对齐
+        - 索引顺序: 列优先 (0=A1, 1=B1, 2=C1, 3=D1, 4=A2, ...)
+    """
+    # 枪头孔位参数
+    num_cols = 6  # 1-6 (x方向)
+    num_rows = 4  # A-D (y方向)
+    tip_diameter = 8.0  # 枪头孔位直径
+    tip_spacing_x = 18.0  # 列间距 (增加到18mm，更宽松)
+    tip_spacing_y = 18.0  # 行间距 (增加到18mm，更宽松)
+
+    # 计算起始位置 (居中对齐)
+    total_width = (num_cols - 1) * tip_spacing_x + tip_diameter
+    total_height = (num_rows - 1) * tip_spacing_y + tip_diameter
+    start_x = (size_x - total_width) / 2
+    start_y = (size_y - total_height) / 2
+
+    # 使用 create_ordered_items_2d 创建孔位
+    # create_ordered_items_2d 返回的 key 是数字索引: 0, 1, 2, ...
+    # 顺序是列优先: 先y后x (即 0=A1, 1=B1, 2=C1, 3=D1, 4=A2, 5=B2, ...)
+    sites = create_ordered_items_2d(
+        klass=ResourceHolder,
+        num_items_x=num_cols,
+        num_items_y=num_rows,
+        dx=start_x,
+        dy=start_y,
+        dz=5.0,
+        item_dx=tip_spacing_x,
+        item_dy=tip_spacing_y,
+        size_x=tip_diameter,
+        size_y=tip_diameter,
+        size_z=50.0,  # 枪头深度
+    )
+
+    # 更新 sites 中每个 ResourceHolder 的名称
+    for k, v in sites.items():
+        v.name = f"{name}_{v.name}"
+
+    # 创建枪头盒载架
+    # 注意：不设置 category，使用默认的 "bottle_carrier"，这样前端会显示为完整的矩形载架
+    tip_box = BottleCarrier(
+        name=name,
+        size_x=size_x,
+        size_y=size_y,
+        size_z=size_z,
+        sites=sites,  # 直接使用数字索引的 sites
+        model="BIOYOND_PolymerStation_TipBox",
+    )
+
+    # 设置自定义属性
+    tip_box.barcode = barcode
+    tip_box.tip_count = 24  # 4行×6列
+    tip_box.num_items_x = num_cols
+    tip_box.num_items_y = num_rows
+    tip_box.num_items_z = 1
+
+    # ⭐ 枪头盒不需要放入子资源
+    # 与其他 carrier 不同，枪头盒在 Bioyond 中是一个整体
+    # 不需要追踪每个枪头的状态，保持为空的 ResourceHolder 即可
+    # 这样前端会显示24个空槽位，可以用于放置枪头
+
+    return tip_box

unilabos/resources/bioyond/bottles.py

@@ -116,7 +116,9 @@ def BIOYOND_PolymerStation_TipBox(
     size_z: float = 100.0,   # 枪头盒高度
     barcode: str = None,
 ):
-    """创建4×6枪头盒 (24个枪头)
+    """创建4×6枪头盒 (24个枪头) - 使用 BottleCarrier 结构
+
+    注意：此函数已弃用，请使用 bottle_carriers.py 中的版本
 
     Args:
         name: 枪头盒名称
@@ -126,55 +128,11 @@ def BIOYOND_PolymerStation_TipBox(
         barcode: 条形码
 
     Returns:
-        TipBoxCarrier: 包含24个枪头孔位的枪头盒
+        BottleCarrier: 包含24个枪头孔位的枪头盒载架
     """
-    from pylabrobot.resources import Container, Coordinate
+    # 重定向到 bottle_carriers.py 中的实现
-
+    from unilabos.resources.bioyond.bottle_carriers import BIOYOND_PolymerStation_TipBox as TipBox_Carrier
-    # 创建枪头盒容器
+    return TipBox_Carrier(name=name, size_x=size_x, size_y=size_y, size_z=size_z, barcode=barcode)
-    tip_box = Container(
-        name=name,
-        size_x=size_x,
-        size_y=size_y,
-        size_z=size_z,
-        category="tip_rack",
-        model="BIOYOND_PolymerStation_TipBox_4x6",
-    )
-
-    # 设置自定义属性
-    tip_box.barcode = barcode
-    tip_box.tip_count = 24  # 4行×6列
-    tip_box.num_items_x = 6  # 6列
-    tip_box.num_items_y = 4  # 4行
-
-    # 创建24个枪头孔位 (4行×6列)
-    # 假设孔位间距为 9mm
-    tip_spacing_x = 9.0  # 列间距
-    tip_spacing_y = 9.0  # 行间距
-    start_x = 14.38  # 第一个孔位的x偏移
-    start_y = 11.24  # 第一个孔位的y偏移
-
-    for row in range(4):  # A, B, C, D
-        for col in range(6):  # 1-6
-            spot_name = f"{chr(65 + row)}{col + 1}"  # A1, A2, ..., D6
-            x = start_x + col * tip_spacing_x
-            y = start_y + row * tip_spacing_y
-
-            # 创建枪头孔位容器
-            tip_spot = Container(
-                name=spot_name,
-                size_x=8.0,  # 单个枪头孔位大小
-                size_y=8.0,
-                size_z=size_z - 10.0,  # 略低于盒子高度
-                category="tip_spot",
-            )
-
-            # 添加到枪头盒
-            tip_box.assign_child_resource(
-                tip_spot,
-                location=Coordinate(x=x, y=y, z=0)
-            )
-
-    return tip_box
 
 
 def BIOYOND_PolymerStation_Flask(

unilabos/resources/graphio.py

@@ -759,6 +759,9 @@ def resource_bioyond_to_plr(bioyond_materials: list[dict], type_mapping: Dict[st
                     bottle = plr_material[number] = initialize_resource(
                         {"name": f'{detail["name"]}_{number}', "class": reverse_type_mapping[typeName][0]}, resource_type=ResourcePLR
                     )
+                    # 只有具有 tracker 属性的容器才设置液体信息（如 Bottle, Well）
+                    # ResourceHolder 等不支持液体追踪的容器跳过
+                    if hasattr(bottle, "tracker"):
                         bottle.tracker.liquids = [
                             (detail["name"], float(detail.get("quantity", 0)) if detail.get("quantity") else 0)
                         ]
@@ -770,6 +773,8 @@ def resource_bioyond_to_plr(bioyond_materials: list[dict], type_mapping: Dict[st
             # 只对有 capacity 属性的容器（液体容器）处理液体追踪
             if hasattr(plr_material, 'capacity'):
                 bottle = plr_material[0] if plr_material.capacity > 0 else plr_material
+                # 确保 bottle 有 tracker 属性才设置液体信息
+                if hasattr(bottle, "tracker"):
                     bottle.tracker.liquids = [
                         (material["name"], float(material.get("quantity", 0)) if material.get("quantity") else 0)
                     ]
@@ -801,24 +806,29 @@ def resource_bioyond_to_plr(bioyond_materials: list[dict], type_mapping: Dict[st
                 wh_name = loc.get("whName")
                 logger.debug(f"[物料位置] {unique_name} 尝试放置到 warehouse: {wh_name} (Bioyond坐标: x={loc.get('x')}, y={loc.get('y')}, z={loc.get('z')})")
 
+                # Bioyond坐标映射 (重要！): x→行(1=A,2=B...), y→列(1=01,2=02...), z→层(通常=1)
+                # 必须在warehouse映射之前先获取坐标，以便后续调整
+                x = loc.get("x", 1)  # 行号 (1-based: 1=A, 2=B, 3=C, 4=D)
+                y = loc.get("y", 1)  # 列号 (1-based: 1=01, 2=02, 3=03...)
+                z = loc.get("z", 1)  # 层号 (1-based, 通常为1)
+
                 # 特殊处理: Bioyond的"堆栈1"需要映射到"堆栈1左"或"堆栈1右"
-                # 根据列号(x)判断: 1-4映射到左侧, 5-8映射到右侧
+                # 根据列号(y)判断: 1-4映射到左侧, 5-8映射到右侧
                 if wh_name == "堆栈1":
-                    x_val = loc.get("x", 1)
+                    if 1 <= y <= 4:
-                    if 1 <= x_val <= 4:
                         wh_name = "堆栈1左"
-                    elif 5 <= x_val <= 8:
+                    elif 5 <= y <= 8:
                         wh_name = "堆栈1右"
+                        y = y - 4  # 调整列号: 5-8映射到1-4
                     else:
-                        logger.warning(f"物料 {material['name']} 的列号 x={x_val} 超出范围，无法映射到堆栈1左或堆栈1右")
+                        logger.warning(f"物料 {material['name']} 的列号 y={y} 超出范围，无法映射到堆栈1左或堆栈1右")
                         continue
 
                 # 特殊处理: Bioyond的"站内Tip盒堆栈"也需要进行拆分映射
                 if wh_name == "站内Tip盒堆栈":
-                    y_val = loc.get("y", 1)
+                    if y == 1:
-                    if y_val == 1:
                         wh_name = "站内Tip盒堆栈(右)"
-                    elif y_val in [2, 3]:
+                    elif y in [2, 3]:
                         wh_name = "站内Tip盒堆栈(左)"
                         y = y - 1  # 调整列号，因为左侧仓库对应的 Bioyond y=2 实际上是它的第1列
 
@@ -826,15 +836,6 @@ def resource_bioyond_to_plr(bioyond_materials: list[dict], type_mapping: Dict[st
                     warehouse = deck.warehouses[wh_name]
                     logger.debug(f"[Warehouse匹配] 找到warehouse: {wh_name} (容量: {warehouse.capacity}, 行×列: {warehouse.num_items_x}×{warehouse.num_items_y})")
 
-                    # Bioyond坐标映射 (重要！): x→行(1=A,2=B...), y→列(1=01,2=02...), z→层(通常=1)
-                    x = loc.get("x", 1)  # 行号 (1-based: 1=A, 2=B, 3=C, 4=D)
-                    y = loc.get("y", 1)  # 列号 (1-based: 1=01, 2=02, 3=03...)
-                    z = loc.get("z", 1)  # 层号 (1-based, 通常为1)
-
-                    # 如果是右侧堆栈，需要调整列号 (5→1, 6→2, 7→3, 8→4)
-                    if wh_name == "堆栈1右":
-                        y = y - 4  # 将5-8映射到1-4
-
                     # 特殊处理竖向warehouse（站内试剂存放堆栈、测量小瓶仓库）
                     # 这些warehouse使用 vertical-col-major 布局
                     if wh_name in ["站内试剂存放堆栈", "测量小瓶仓库(测密度)"]:

unilabos/resources/resource_tracker.py

@@ -338,6 +338,7 @@ class ResourceTreeSet(object):
                 "deck": "deck",
                 "tip_rack": "tip_rack",
                 "tip_spot": "tip_spot",
+                "tip": "tip",  # 添加 tip 类型支持
                 "tube": "tube",
                 "bottle_carrier": "bottle_carrier",
             }