Add post process station and related resources (#195)

* Add post process station and related resources

- Created JSON configuration for post_process_station and its child post_process_deck.
- Added YAML definitions for post_process_station, bottle carriers, bottles, and deck resources.
- Implemented Python classes for bottle carriers, bottles, decks, and warehouses to manage resources in the post process.
- Established a factory method for creating warehouses with customizable dimensions and layouts.
- Defined the structure and behavior of the post_process_deck and its associated warehouses.

* feat(post_process): add post_process_station and related warehouse functionality

- Introduced post_process_station.json to define the post-processing station structure.
- Implemented post_process_warehouse.py to create warehouse configurations with customizable layouts.
- Added warehouses.py for specific warehouse configurations (4x3x1).
- Updated post_process_station.yaml to reflect new module paths for OpcUaClient.
- Refactored bottle carriers and bottles YAML files to point to the new module paths.
- Adjusted deck.yaml to align with the new organizational structure for post_process_deck.
This commit is contained in:
Roy
2025-12-23 18:40:09 +08:00
committed by GitHub
parent acbaff7bb7
commit 5fec753fb9
16 changed files with 3874 additions and 261 deletions

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from pylabrobot.resources import create_homogeneous_resources, Coordinate, ResourceHolder, create_ordered_items_2d
from unilabos.resources.itemized_carrier import BottleCarrier
from unilabos.devices.workstation.post_process.bottles import POST_PROCESS_PolymerStation_Reagent_Bottle
# 命名约定:试剂瓶-Bottle烧杯-Beaker烧瓶-Flask,小瓶-Vial
# ============================================================================
# 聚合站PolymerStation载体定义统一入口
# ============================================================================
def POST_PROCESS_Raw_1BottleCarrier(name: str) -> BottleCarrier:
"""聚合站-单试剂瓶载架
参数:
- name: 载架名称前缀
"""
# 载架尺寸 (mm)
carrier_size_x = 127.8
carrier_size_y = 85.5
carrier_size_z = 20.0
# 烧杯/试剂瓶占位尺寸(使用圆形占位)
beaker_diameter = 60.0
# 计算中央位置
center_x = (carrier_size_x - beaker_diameter) / 2
center_y = (carrier_size_y - beaker_diameter) / 2
center_z = 5.0
carrier = BottleCarrier(
name=name,
size_x=carrier_size_x,
size_y=carrier_size_y,
size_z=carrier_size_z,
sites=create_homogeneous_resources(
klass=ResourceHolder,
locations=[Coordinate(center_x, center_y, center_z)],
resource_size_x=beaker_diameter,
resource_size_y=beaker_diameter,
name_prefix=name,
),
model="POST_PROCESS_Raw_1BottleCarrier",
)
carrier.num_items_x = 1
carrier.num_items_y = 1
carrier.num_items_z = 1
# 统一后缀采用 "flask_1" 命名(可按需调整)
carrier[0] = POST_PROCESS_PolymerStation_Reagent_Bottle(f"{name}_flask_1")
return carrier
def POST_PROCESS_Reaction_1BottleCarrier(name: str) -> BottleCarrier:
"""聚合站-单试剂瓶载架
参数:
- name: 载架名称前缀
"""
# 载架尺寸 (mm)
carrier_size_x = 127.8
carrier_size_y = 85.5
carrier_size_z = 20.0
# 烧杯/试剂瓶占位尺寸(使用圆形占位)
beaker_diameter = 60.0
# 计算中央位置
center_x = (carrier_size_x - beaker_diameter) / 2
center_y = (carrier_size_y - beaker_diameter) / 2
center_z = 5.0
carrier = BottleCarrier(
name=name,
size_x=carrier_size_x,
size_y=carrier_size_y,
size_z=carrier_size_z,
sites=create_homogeneous_resources(
klass=ResourceHolder,
locations=[Coordinate(center_x, center_y, center_z)],
resource_size_x=beaker_diameter,
resource_size_y=beaker_diameter,
name_prefix=name,
),
model="POST_PROCESS_Reaction_1BottleCarrier",
)
carrier.num_items_x = 1
carrier.num_items_y = 1
carrier.num_items_z = 1
# 统一后缀采用 "flask_1" 命名(可按需调整)
carrier[0] = POST_PROCESS_PolymerStation_Reagent_Bottle(f"{name}_flask_1")
return carrier

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from unilabos.resources.itemized_carrier import Bottle
def POST_PROCESS_PolymerStation_Reagent_Bottle(
name: str,
diameter: float = 70.0,
height: float = 120.0,
max_volume: float = 500000.0, # 500mL
barcode: str = None,
) -> Bottle:
"""创建试剂瓶"""
return Bottle(
name=name,
diameter=diameter,
height=height,
max_volume=max_volume,
barcode=barcode,
model="POST_PROCESS_PolymerStation_Reagent_Bottle",
)

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from os import name
from pylabrobot.resources import Deck, Coordinate, Rotation
from unilabos.devices.workstation.post_process.warehouses import (
post_process_warehouse_4x3x1,
post_process_warehouse_4x3x1_2,
)
class post_process_deck(Deck):
def __init__(
self,
name: str = "post_process_deck",
size_x: float = 2000.0,
size_y: float = 1000.0,
size_z: float = 2670.0,
category: str = "deck",
setup: bool = True,
) -> None:
super().__init__(name=name, size_x=1700.0, size_y=1350.0, size_z=2670.0)
if setup:
self.setup()
def setup(self) -> None:
# 添加仓库
self.warehouses = {
"原料罐堆栈": post_process_warehouse_4x3x1("原料罐堆栈"),
"反应罐堆栈": post_process_warehouse_4x3x1_2("反应罐堆栈"),
}
# warehouse 的位置
self.warehouse_locations = {
"原料罐堆栈": Coordinate(350.0, 55.0, 0.0),
"反应罐堆栈": Coordinate(1000.0, 55.0, 0.0),
}
for warehouse_name, warehouse in self.warehouses.items():
self.assign_child_resource(warehouse, location=self.warehouse_locations[warehouse_name])

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{
"register_node_list_from_csv_path": {
"path": "opcua_nodes_huairou.csv"
},
"create_flow": [
{
"name": "trigger_grab_action",
"description": "触发反应罐及原料罐抓取动作",
"parameters": ["reaction_tank_number", "raw_tank_number"],
"action": [
{
"init_function": {
"func_name": "init_grab_params",
"write_nodes": ["reaction_tank_number", "raw_tank_number"]
},
"start_function": {
"func_name": "start_grab",
"write_nodes": {"grab_trigger": true},
"condition_nodes": ["grab_complete"],
"stop_condition_expression": "grab_complete == True",
"timeout_seconds": 999999.0
},
"stop_function": {
"func_name": "stop_grab",
"write_nodes": {"grab_trigger": false}
}
}
]
},
{
"name": "trigger_post_processing",
"description": "触发后处理动作",
"parameters": ["atomization_fast_speed", "wash_slow_speed","injection_pump_suction_speed",
"injection_pump_push_speed","raw_liquid_suction_count","first_wash_water_amount",
"second_wash_water_amount","first_powder_mixing_time","second_powder_mixing_time",
"first_powder_wash_count","second_powder_wash_count","initial_water_amount",
"pre_filtration_mixing_time","atomization_pressure_kpa"],
"action": [
{
"init_function": {
"func_name": "init_post_processing_params",
"write_nodes": ["atomization_fast_speed", "wash_slow_speed","injection_pump_suction_speed",
"injection_pump_push_speed","raw_liquid_suction_count","first_wash_water_amount",
"second_wash_water_amount","first_powder_mixing_time","second_powder_mixing_time",
"first_powder_wash_count","second_powder_wash_count","initial_water_amount",
"pre_filtration_mixing_time","atomization_pressure_kpa"]
},
"start_function": {
"func_name": "start_post_processing",
"write_nodes": {"post_process_trigger": true},
"condition_nodes": ["post_process_complete"],
"stop_condition_expression": "post_process_complete == True",
"timeout_seconds": 999999.0
},
"stop_function": {
"func_name": "stop_post_processing",
"write_nodes": {"post_process_trigger": false}
}
}
]
},
{
"name": "trigger_cleaning_action",
"description": "触发清洗及管路吹气动作",
"parameters": ["nmp_outer_wall_cleaning_injection", "nmp_outer_wall_cleaning_count","nmp_outer_wall_cleaning_wait_time",
"nmp_outer_wall_cleaning_waste_time","nmp_inner_wall_cleaning_injection","nmp_inner_wall_cleaning_count",
"nmp_pump_cleaning_suction_count",
"nmp_inner_wall_cleaning_waste_time",
"nmp_stirrer_cleaning_injection",
"nmp_stirrer_cleaning_count",
"nmp_stirrer_cleaning_wait_time",
"nmp_stirrer_cleaning_waste_time",
"water_outer_wall_cleaning_injection",
"water_outer_wall_cleaning_count",
"water_outer_wall_cleaning_wait_time",
"water_outer_wall_cleaning_waste_time",
"water_inner_wall_cleaning_injection",
"water_inner_wall_cleaning_count",
"water_pump_cleaning_suction_count",
"water_inner_wall_cleaning_waste_time",
"water_stirrer_cleaning_injection",
"water_stirrer_cleaning_count",
"water_stirrer_cleaning_wait_time",
"water_stirrer_cleaning_waste_time",
"acetone_outer_wall_cleaning_injection",
"acetone_outer_wall_cleaning_count",
"acetone_outer_wall_cleaning_wait_time",
"acetone_outer_wall_cleaning_waste_time",
"acetone_inner_wall_cleaning_injection",
"acetone_inner_wall_cleaning_count",
"acetone_pump_cleaning_suction_count",
"acetone_inner_wall_cleaning_waste_time",
"acetone_stirrer_cleaning_injection",
"acetone_stirrer_cleaning_count",
"acetone_stirrer_cleaning_wait_time",
"acetone_stirrer_cleaning_waste_time",
"pipe_blowing_time",
"injection_pump_forward_empty_suction_count",
"injection_pump_reverse_empty_suction_count",
"filtration_liquid_selection"],
"action": [
{
"init_function": {
"func_name": "init_cleaning_params",
"write_nodes": ["nmp_outer_wall_cleaning_injection", "nmp_outer_wall_cleaning_count","nmp_outer_wall_cleaning_wait_time",
"nmp_outer_wall_cleaning_waste_time","nmp_inner_wall_cleaning_injection","nmp_inner_wall_cleaning_count",
"nmp_pump_cleaning_suction_count",
"nmp_inner_wall_cleaning_waste_time",
"nmp_stirrer_cleaning_injection",
"nmp_stirrer_cleaning_count",
"nmp_stirrer_cleaning_wait_time",
"nmp_stirrer_cleaning_waste_time",
"water_outer_wall_cleaning_injection",
"water_outer_wall_cleaning_count",
"water_outer_wall_cleaning_wait_time",
"water_outer_wall_cleaning_waste_time",
"water_inner_wall_cleaning_injection",
"water_inner_wall_cleaning_count",
"water_pump_cleaning_suction_count",
"water_inner_wall_cleaning_waste_time",
"water_stirrer_cleaning_injection",
"water_stirrer_cleaning_count",
"water_stirrer_cleaning_wait_time",
"water_stirrer_cleaning_waste_time",
"acetone_outer_wall_cleaning_injection",
"acetone_outer_wall_cleaning_count",
"acetone_outer_wall_cleaning_wait_time",
"acetone_outer_wall_cleaning_waste_time",
"acetone_inner_wall_cleaning_injection",
"acetone_inner_wall_cleaning_count",
"acetone_pump_cleaning_suction_count",
"acetone_inner_wall_cleaning_waste_time",
"acetone_stirrer_cleaning_injection",
"acetone_stirrer_cleaning_count",
"acetone_stirrer_cleaning_wait_time",
"acetone_stirrer_cleaning_waste_time",
"pipe_blowing_time",
"injection_pump_forward_empty_suction_count",
"injection_pump_reverse_empty_suction_count",
"filtration_liquid_selection"]
},
"start_function": {
"func_name": "start_cleaning",
"write_nodes": {"cleaning_and_pipe_blowing_trigger": true},
"condition_nodes": ["cleaning_complete"],
"stop_condition_expression": "cleaning_complete == True",
"timeout_seconds": 999999.0
},
"stop_function": {
"func_name": "stop_cleaning",
"write_nodes": {"cleaning_and_pipe_blowing_trigger": false}
}
}
]
}
]
}

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Name,EnglishName,NodeType,DataType,NodeLanguage,NodeId
原料罐号码,raw_tank_number,VARIABLE,INT16,Chinese,ns=4;s=OPC|原料罐号码
反应罐号码,reaction_tank_number,VARIABLE,INT16,Chinese,ns=4;s=OPC|反应罐号码
反应罐及原料罐抓取触发,grab_trigger,VARIABLE,BOOLEAN,Chinese,ns=4;s=OPC|反应罐及原料罐抓取触发
后处理动作触发,post_process_trigger,VARIABLE,BOOLEAN,Chinese,ns=4;s=OPC|后处理动作触发
搅拌桨雾化快速,atomization_fast_speed,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|搅拌桨雾化快速
搅拌桨洗涤慢速,wash_slow_speed,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|搅拌桨洗涤慢速
注射泵抽液速度,injection_pump_suction_speed,VARIABLE,INT16,Chinese,ns=4;s=OPC|注射泵抽液速度
注射泵推液速度,injection_pump_push_speed,VARIABLE,INT16,Chinese,ns=4;s=OPC|注射泵推液速度
抽原液次数,raw_liquid_suction_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|抽原液次数
第1次洗涤加水量,first_wash_water_amount,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|第1次洗涤加水量
第2次洗涤加水量,second_wash_water_amount,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|第2次洗涤加水量
第1次粉末搅拌时间,first_powder_mixing_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|第1次粉末搅拌时间
第2次粉末搅拌时间,second_powder_mixing_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|第2次粉末搅拌时间
第1次粉末洗涤次数,first_powder_wash_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|第1次粉末洗涤次数
第2次粉末洗涤次数,second_powder_wash_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|第2次粉末洗涤次数
最开始加水量,initial_water_amount,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|最开始加水量
抽滤前搅拌时间,pre_filtration_mixing_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|抽滤前搅拌时间
雾化压力Kpa,atomization_pressure_kpa,VARIABLE,INT16,Chinese,ns=4;s=OPC|雾化压力Kpa
清洗及管路吹气触发,cleaning_and_pipe_blowing_trigger,VARIABLE,BOOLEAN,Chinese,ns=4;s=OPC|清洗及管路吹气触发
废液桶满报警,waste_tank_full_alarm,VARIABLE,BOOLEAN,Chinese,ns=4;s=OPC|废液桶满报警
清水桶空报警,water_tank_empty_alarm,VARIABLE,BOOLEAN,Chinese,ns=4;s=OPC|清水桶空报警
NMP桶空报警,nmp_tank_empty_alarm,VARIABLE,BOOLEAN,Chinese,ns=4;s=OPC|NMP桶空报警
丙酮桶空报警,acetone_tank_empty_alarm,VARIABLE,BOOLEAN,Chinese,ns=4;s=OPC|丙酮桶空报警
门开报警,door_open_alarm,VARIABLE,BOOLEAN,Chinese,ns=4;s=OPC|门开报警
反应罐及原料罐抓取完成PLCtoPC,grab_complete,VARIABLE,BOOLEAN,Chinese,ns=4;s=OPC|反应罐及原料罐抓取完成PLCtoPC
后处理动作完成PLCtoPC,post_process_complete,VARIABLE,BOOLEAN,Chinese,ns=4;s=OPC|后处理动作完成PLCtoPC
清洗及管路吹气完成PLCtoPC,cleaning_complete,VARIABLE,BOOLEAN,Chinese,ns=4;s=OPC|清洗及管路吹气完成PLCtoPC
远程模式PLCtoPC,remote_mode,VARIABLE,BOOLEAN,Chinese,ns=4;s=OPC|远程模式PLCtoPC
设备准备就绪PLCtoPC,device_ready,VARIABLE,BOOLEAN,Chinese,ns=4;s=OPC|设备准备就绪PLCtoPC
NMP外壁清洗加注,nmp_outer_wall_cleaning_injection,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|NMP外壁清洗加注
NMP外壁清洗次数,nmp_outer_wall_cleaning_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|NMP外壁清洗次数
NMP外壁清洗等待时间,nmp_outer_wall_cleaning_wait_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|NMP外壁清洗等待时间
NMP外壁清洗抽废时间,nmp_outer_wall_cleaning_waste_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|NMP外壁清洗抽废时间
NMP内壁清洗加注,nmp_inner_wall_cleaning_injection,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|NMP内壁清洗加注
NMP内壁清洗次数,nmp_inner_wall_cleaning_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|NMP内壁清洗次数
NMP泵清洗抽次数,nmp_pump_cleaning_suction_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|NMP泵清洗抽次数
NMP内壁清洗抽废时间,nmp_inner_wall_cleaning_waste_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|NMP内壁清洗抽废时间
NMP搅拌桨清洗加注,nmp_stirrer_cleaning_injection,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|NMP搅拌桨清洗加注
NMP搅拌桨清洗次数,nmp_stirrer_cleaning_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|NMP搅拌桨清洗次数
NMP搅拌桨清洗等待时间,nmp_stirrer_cleaning_wait_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|NMP搅拌桨清洗等待时间
NMP搅拌桨清洗抽废时间,nmp_stirrer_cleaning_waste_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|NMP搅拌桨清洗抽废时间
清水外壁清洗加注,water_outer_wall_cleaning_injection,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|清水外壁清洗加注
清水外壁清洗次数,water_outer_wall_cleaning_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|清水外壁清洗次数
清水外壁清洗等待时间,water_outer_wall_cleaning_wait_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|清水外壁清洗等待时间
清水外壁清洗抽废时间,water_outer_wall_cleaning_waste_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|清水外壁清洗抽废时间
清水内壁清洗加注,water_inner_wall_cleaning_injection,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|清水内壁清洗加注
清水内壁清洗次数,water_inner_wall_cleaning_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|清水内壁清洗次数
清水泵清洗抽次数,water_pump_cleaning_suction_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|清水泵清洗抽次数
清水内壁清洗抽废时间,water_inner_wall_cleaning_waste_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|清水内壁清洗抽废时间
清水搅拌桨清洗加注,water_stirrer_cleaning_injection,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|清水搅拌桨清洗加注
清水搅拌桨清洗次数,water_stirrer_cleaning_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|清水搅拌桨清洗次数
清水搅拌桨清洗等待时间,water_stirrer_cleaning_wait_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|清水搅拌桨清洗等待时间
清水搅拌桨清洗抽废时间,water_stirrer_cleaning_waste_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|清水搅拌桨清洗抽废时间
丙酮外壁清洗加注,acetone_outer_wall_cleaning_injection,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|丙酮外壁清洗加注
丙酮外壁清洗次数,acetone_outer_wall_cleaning_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|丙酮外壁清洗次数
丙酮外壁清洗等待时间,acetone_outer_wall_cleaning_wait_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|丙酮外壁清洗等待时间
丙酮外壁清洗抽废时间,acetone_outer_wall_cleaning_waste_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|丙酮外壁清洗抽废时间
丙酮内壁清洗加注,acetone_inner_wall_cleaning_injection,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|丙酮内壁清洗加注
丙酮内壁清洗次数,acetone_inner_wall_cleaning_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|丙酮内壁清洗次数
丙酮泵清洗抽次数,acetone_pump_cleaning_suction_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|丙酮泵清洗抽次数
丙酮内壁清洗抽废时间,acetone_inner_wall_cleaning_waste_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|丙酮内壁清洗抽废时间
丙酮搅拌桨清洗加注,acetone_stirrer_cleaning_injection,VARIABLE,FLOAT,Chinese,ns=4;s=OPC|丙酮搅拌桨清洗加注
丙酮搅拌桨清洗次数,acetone_stirrer_cleaning_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|丙酮搅拌桨清洗次数
丙酮搅拌桨清洗等待时间,acetone_stirrer_cleaning_wait_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|丙酮搅拌桨清洗等待时间
丙酮搅拌桨清洗抽废时间,acetone_stirrer_cleaning_waste_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|丙酮搅拌桨清洗抽废时间
管道吹气时间,pipe_blowing_time,VARIABLE,INT32,Chinese,ns=4;s=OPC|管道吹气时间
注射泵正向空抽次数,injection_pump_forward_empty_suction_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|注射泵正向空抽次数
注射泵反向空抽次数,injection_pump_reverse_empty_suction_count,VARIABLE,INT16,Chinese,ns=4;s=OPC|注射泵反向空抽次数
抽滤液选择0水1丙酮,filtration_liquid_selection,VARIABLE,INT16,Chinese,ns=4;s=OPC|抽滤液选择0水1丙酮
1 Name EnglishName NodeType DataType NodeLanguage NodeId
2 原料罐号码 raw_tank_number VARIABLE INT16 Chinese ns=4;s=OPC|原料罐号码
3 反应罐号码 reaction_tank_number VARIABLE INT16 Chinese ns=4;s=OPC|反应罐号码
4 反应罐及原料罐抓取触发 grab_trigger VARIABLE BOOLEAN Chinese ns=4;s=OPC|反应罐及原料罐抓取触发
5 后处理动作触发 post_process_trigger VARIABLE BOOLEAN Chinese ns=4;s=OPC|后处理动作触发
6 搅拌桨雾化快速 atomization_fast_speed VARIABLE FLOAT Chinese ns=4;s=OPC|搅拌桨雾化快速
7 搅拌桨洗涤慢速 wash_slow_speed VARIABLE FLOAT Chinese ns=4;s=OPC|搅拌桨洗涤慢速
8 注射泵抽液速度 injection_pump_suction_speed VARIABLE INT16 Chinese ns=4;s=OPC|注射泵抽液速度
9 注射泵推液速度 injection_pump_push_speed VARIABLE INT16 Chinese ns=4;s=OPC|注射泵推液速度
10 抽原液次数 raw_liquid_suction_count VARIABLE INT16 Chinese ns=4;s=OPC|抽原液次数
11 第1次洗涤加水量 first_wash_water_amount VARIABLE FLOAT Chinese ns=4;s=OPC|第1次洗涤加水量
12 第2次洗涤加水量 second_wash_water_amount VARIABLE FLOAT Chinese ns=4;s=OPC|第2次洗涤加水量
13 第1次粉末搅拌时间 first_powder_mixing_time VARIABLE INT32 Chinese ns=4;s=OPC|第1次粉末搅拌时间
14 第2次粉末搅拌时间 second_powder_mixing_time VARIABLE INT32 Chinese ns=4;s=OPC|第2次粉末搅拌时间
15 第1次粉末洗涤次数 first_powder_wash_count VARIABLE INT16 Chinese ns=4;s=OPC|第1次粉末洗涤次数
16 第2次粉末洗涤次数 second_powder_wash_count VARIABLE INT16 Chinese ns=4;s=OPC|第2次粉末洗涤次数
17 最开始加水量 initial_water_amount VARIABLE FLOAT Chinese ns=4;s=OPC|最开始加水量
18 抽滤前搅拌时间 pre_filtration_mixing_time VARIABLE INT32 Chinese ns=4;s=OPC|抽滤前搅拌时间
19 雾化压力Kpa atomization_pressure_kpa VARIABLE INT16 Chinese ns=4;s=OPC|雾化压力Kpa
20 清洗及管路吹气触发 cleaning_and_pipe_blowing_trigger VARIABLE BOOLEAN Chinese ns=4;s=OPC|清洗及管路吹气触发
21 废液桶满报警 waste_tank_full_alarm VARIABLE BOOLEAN Chinese ns=4;s=OPC|废液桶满报警
22 清水桶空报警 water_tank_empty_alarm VARIABLE BOOLEAN Chinese ns=4;s=OPC|清水桶空报警
23 NMP桶空报警 nmp_tank_empty_alarm VARIABLE BOOLEAN Chinese ns=4;s=OPC|NMP桶空报警
24 丙酮桶空报警 acetone_tank_empty_alarm VARIABLE BOOLEAN Chinese ns=4;s=OPC|丙酮桶空报警
25 门开报警 door_open_alarm VARIABLE BOOLEAN Chinese ns=4;s=OPC|门开报警
26 反应罐及原料罐抓取完成PLCtoPC grab_complete VARIABLE BOOLEAN Chinese ns=4;s=OPC|反应罐及原料罐抓取完成PLCtoPC
27 后处理动作完成PLCtoPC post_process_complete VARIABLE BOOLEAN Chinese ns=4;s=OPC|后处理动作完成PLCtoPC
28 清洗及管路吹气完成PLCtoPC cleaning_complete VARIABLE BOOLEAN Chinese ns=4;s=OPC|清洗及管路吹气完成PLCtoPC
29 远程模式PLCtoPC remote_mode VARIABLE BOOLEAN Chinese ns=4;s=OPC|远程模式PLCtoPC
30 设备准备就绪PLCtoPC device_ready VARIABLE BOOLEAN Chinese ns=4;s=OPC|设备准备就绪PLCtoPC
31 NMP外壁清洗加注 nmp_outer_wall_cleaning_injection VARIABLE FLOAT Chinese ns=4;s=OPC|NMP外壁清洗加注
32 NMP外壁清洗次数 nmp_outer_wall_cleaning_count VARIABLE INT16 Chinese ns=4;s=OPC|NMP外壁清洗次数
33 NMP外壁清洗等待时间 nmp_outer_wall_cleaning_wait_time VARIABLE INT32 Chinese ns=4;s=OPC|NMP外壁清洗等待时间
34 NMP外壁清洗抽废时间 nmp_outer_wall_cleaning_waste_time VARIABLE INT32 Chinese ns=4;s=OPC|NMP外壁清洗抽废时间
35 NMP内壁清洗加注 nmp_inner_wall_cleaning_injection VARIABLE FLOAT Chinese ns=4;s=OPC|NMP内壁清洗加注
36 NMP内壁清洗次数 nmp_inner_wall_cleaning_count VARIABLE INT16 Chinese ns=4;s=OPC|NMP内壁清洗次数
37 NMP泵清洗抽次数 nmp_pump_cleaning_suction_count VARIABLE INT16 Chinese ns=4;s=OPC|NMP泵清洗抽次数
38 NMP内壁清洗抽废时间 nmp_inner_wall_cleaning_waste_time VARIABLE INT32 Chinese ns=4;s=OPC|NMP内壁清洗抽废时间
39 NMP搅拌桨清洗加注 nmp_stirrer_cleaning_injection VARIABLE FLOAT Chinese ns=4;s=OPC|NMP搅拌桨清洗加注
40 NMP搅拌桨清洗次数 nmp_stirrer_cleaning_count VARIABLE INT16 Chinese ns=4;s=OPC|NMP搅拌桨清洗次数
41 NMP搅拌桨清洗等待时间 nmp_stirrer_cleaning_wait_time VARIABLE INT32 Chinese ns=4;s=OPC|NMP搅拌桨清洗等待时间
42 NMP搅拌桨清洗抽废时间 nmp_stirrer_cleaning_waste_time VARIABLE INT32 Chinese ns=4;s=OPC|NMP搅拌桨清洗抽废时间
43 清水外壁清洗加注 water_outer_wall_cleaning_injection VARIABLE FLOAT Chinese ns=4;s=OPC|清水外壁清洗加注
44 清水外壁清洗次数 water_outer_wall_cleaning_count VARIABLE INT16 Chinese ns=4;s=OPC|清水外壁清洗次数
45 清水外壁清洗等待时间 water_outer_wall_cleaning_wait_time VARIABLE INT32 Chinese ns=4;s=OPC|清水外壁清洗等待时间
46 清水外壁清洗抽废时间 water_outer_wall_cleaning_waste_time VARIABLE INT32 Chinese ns=4;s=OPC|清水外壁清洗抽废时间
47 清水内壁清洗加注 water_inner_wall_cleaning_injection VARIABLE FLOAT Chinese ns=4;s=OPC|清水内壁清洗加注
48 清水内壁清洗次数 water_inner_wall_cleaning_count VARIABLE INT16 Chinese ns=4;s=OPC|清水内壁清洗次数
49 清水泵清洗抽次数 water_pump_cleaning_suction_count VARIABLE INT16 Chinese ns=4;s=OPC|清水泵清洗抽次数
50 清水内壁清洗抽废时间 water_inner_wall_cleaning_waste_time VARIABLE INT32 Chinese ns=4;s=OPC|清水内壁清洗抽废时间
51 清水搅拌桨清洗加注 water_stirrer_cleaning_injection VARIABLE FLOAT Chinese ns=4;s=OPC|清水搅拌桨清洗加注
52 清水搅拌桨清洗次数 water_stirrer_cleaning_count VARIABLE INT16 Chinese ns=4;s=OPC|清水搅拌桨清洗次数
53 清水搅拌桨清洗等待时间 water_stirrer_cleaning_wait_time VARIABLE INT32 Chinese ns=4;s=OPC|清水搅拌桨清洗等待时间
54 清水搅拌桨清洗抽废时间 water_stirrer_cleaning_waste_time VARIABLE INT32 Chinese ns=4;s=OPC|清水搅拌桨清洗抽废时间
55 丙酮外壁清洗加注 acetone_outer_wall_cleaning_injection VARIABLE FLOAT Chinese ns=4;s=OPC|丙酮外壁清洗加注
56 丙酮外壁清洗次数 acetone_outer_wall_cleaning_count VARIABLE INT16 Chinese ns=4;s=OPC|丙酮外壁清洗次数
57 丙酮外壁清洗等待时间 acetone_outer_wall_cleaning_wait_time VARIABLE INT32 Chinese ns=4;s=OPC|丙酮外壁清洗等待时间
58 丙酮外壁清洗抽废时间 acetone_outer_wall_cleaning_waste_time VARIABLE INT32 Chinese ns=4;s=OPC|丙酮外壁清洗抽废时间
59 丙酮内壁清洗加注 acetone_inner_wall_cleaning_injection VARIABLE FLOAT Chinese ns=4;s=OPC|丙酮内壁清洗加注
60 丙酮内壁清洗次数 acetone_inner_wall_cleaning_count VARIABLE INT16 Chinese ns=4;s=OPC|丙酮内壁清洗次数
61 丙酮泵清洗抽次数 acetone_pump_cleaning_suction_count VARIABLE INT16 Chinese ns=4;s=OPC|丙酮泵清洗抽次数
62 丙酮内壁清洗抽废时间 acetone_inner_wall_cleaning_waste_time VARIABLE INT32 Chinese ns=4;s=OPC|丙酮内壁清洗抽废时间
63 丙酮搅拌桨清洗加注 acetone_stirrer_cleaning_injection VARIABLE FLOAT Chinese ns=4;s=OPC|丙酮搅拌桨清洗加注
64 丙酮搅拌桨清洗次数 acetone_stirrer_cleaning_count VARIABLE INT16 Chinese ns=4;s=OPC|丙酮搅拌桨清洗次数
65 丙酮搅拌桨清洗等待时间 acetone_stirrer_cleaning_wait_time VARIABLE INT32 Chinese ns=4;s=OPC|丙酮搅拌桨清洗等待时间
66 丙酮搅拌桨清洗抽废时间 acetone_stirrer_cleaning_waste_time VARIABLE INT32 Chinese ns=4;s=OPC|丙酮搅拌桨清洗抽废时间
67 管道吹气时间 pipe_blowing_time VARIABLE INT32 Chinese ns=4;s=OPC|管道吹气时间
68 注射泵正向空抽次数 injection_pump_forward_empty_suction_count VARIABLE INT16 Chinese ns=4;s=OPC|注射泵正向空抽次数
69 注射泵反向空抽次数 injection_pump_reverse_empty_suction_count VARIABLE INT16 Chinese ns=4;s=OPC|注射泵反向空抽次数
70 抽滤液选择0水1丙酮 filtration_liquid_selection VARIABLE INT16 Chinese ns=4;s=OPC|抽滤液选择0水1丙酮

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{
"nodes": [
{
"id": "post_process_station",
"name": "post_process_station",
"children": [
"post_process_deck"
],
"parent": null,
"type": "device",
"class": "post_process_station",
"config": {
"url": "opc.tcp://LAPTOP-AN6QGCSD:53530/OPCUA/SimulationServer",
"config_path": "C:\\Users\\Roy\\Desktop\\DPLC\\Uni-Lab-OS\\unilabos\\devices\\workstation\\post_process\\opcua_huairou.json",
"deck": {
"data": {
"_resource_child_name": "post_process_deck",
"_resource_type": "unilabos.devices.workstation.post_process.decks:post_process_deck"
}
}
},
"data": {
}
},
{
"id": "post_process_deck",
"name": "post_process_deck",
"sample_id": null,
"children": [],
"parent": "post_process_station",
"type": "deck",
"class": "post_process_deck",
"position": {
"x": 0,
"y": 0,
"z": 0
},
"config": {
"type": "post_process_deck",
"setup": true
},
"data": {}
}
]
}

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from typing import Dict, Optional, List, Union
from pylabrobot.resources import Coordinate
from pylabrobot.resources.carrier import ResourceHolder, create_homogeneous_resources
from unilabos.resources.itemized_carrier import ItemizedCarrier, ResourcePLR
LETTERS = "ABCDEFGHIJKLMNOPQRSTUVWXYZ"
def warehouse_factory(
name: str,
num_items_x: int = 1,
num_items_y: int = 4,
num_items_z: int = 4,
dx: float = 137.0,
dy: float = 96.0,
dz: float = 120.0,
item_dx: float = 10.0,
item_dy: float = 10.0,
item_dz: float = 10.0,
resource_size_x: float = 127.0,
resource_size_y: float = 86.0,
resource_size_z: float = 25.0,
removed_positions: Optional[List[int]] = None,
empty: bool = False,
category: str = "warehouse",
model: Optional[str] = None,
col_offset: int = 0, # 列起始偏移量用于生成5-8等命名
layout: str = "col-major", # 新增:排序方式,"col-major"=列优先,"row-major"=行优先
):
# 创建位置坐标
locations = []
for layer in range(num_items_z): # 层
for row in range(num_items_y): # 行
for col in range(num_items_x): # 列
# 计算位置
x = dx + col * item_dx
# 根据 layout 决定 y 坐标计算
if layout == "row-major":
# 行优先row=0(第1行) 应该显示在上方y 值最小
y = dy + row * item_dy
else:
# 列优先:保持原逻辑
y = dy + (num_items_y - row - 1) * item_dy
z = dz + (num_items_z - layer - 1) * item_dz
locations.append(Coordinate(x, y, z))
if removed_positions:
locations = [loc for i, loc in enumerate(locations) if i not in removed_positions]
_sites = create_homogeneous_resources(
klass=ResourceHolder,
locations=locations,
resource_size_x=resource_size_x,
resource_size_y=resource_size_y,
resource_size_z=resource_size_z,
name_prefix=name,
)
len_x, len_y = (num_items_x, num_items_y) if num_items_z == 1 else (num_items_y, num_items_z) if num_items_x == 1 else (num_items_x, num_items_z)
# 🔑 修改使用数字命名最上面是4321最下面是12,11,10,9
# 命名顺序必须与坐标生成顺序一致:层 → 行 → 列
keys = []
for layer in range(num_items_z): # 遍历每一层
for row in range(num_items_y): # 遍历每一行
for col in range(num_items_x): # 遍历每一列
# 倒序计算全局行号row=0 应该对应 global_row=0第1行4321
# row=1 应该对应 global_row=1第2行8765
# row=2 应该对应 global_row=2第3行12,11,10,9
# 但前端显示时 row=2 在最上面,所以需要反转
reversed_row = (num_items_y - 1 - row) # row=0→reversed_row=2, row=1→reversed_row=1, row=2→reversed_row=0
global_row = layer * num_items_y + reversed_row
# 每行的最大数字 = (global_row + 1) * num_items_x + col_offset
base_num = (global_row + 1) * num_items_x + col_offset
# 从右到左递减4,3,2,1
key = str(base_num - col)
keys.append(key)
sites = {i: site for i, site in zip(keys, _sites.values())}
return WareHouse(
name=name,
size_x=dx + item_dx * num_items_x,
size_y=dy + item_dy * num_items_y,
size_z=dz + item_dz * num_items_z,
num_items_x = num_items_x,
num_items_y = num_items_y,
num_items_z = num_items_z,
ordering_layout=layout, # 传递排序方式到 ordering_layout
sites=sites,
category=category,
model=model,
)
class WareHouse(ItemizedCarrier):
"""堆栈载体类 - 可容纳16个板位的载体4层x4行x1列"""
def __init__(
self,
name: str,
size_x: float,
size_y: float,
size_z: float,
num_items_x: int,
num_items_y: int,
num_items_z: int,
layout: str = "x-y",
sites: Optional[Dict[Union[int, str], Optional[ResourcePLR]]] = None,
category: str = "warehouse",
model: Optional[str] = None,
ordering_layout: str = "col-major",
**kwargs
):
super().__init__(
name=name,
size_x=size_x,
size_y=size_y,
size_z=size_z,
# ordered_items=ordered_items,
# ordering=ordering,
num_items_x=num_items_x,
num_items_y=num_items_y,
num_items_z=num_items_z,
layout=layout,
sites=sites,
category=category,
model=model,
)
# 保存排序方式供graphio.py的坐标映射使用
# 使用独立属性避免与父类的layout冲突
self.ordering_layout = ordering_layout
def serialize(self) -> dict:
"""序列化时保存 ordering_layout 属性"""
data = super().serialize()
data['ordering_layout'] = self.ordering_layout
return data
def get_site_by_layer_position(self, row: int, col: int, layer: int) -> ResourceHolder:
if not (0 <= layer < 4 and 0 <= row < 4 and 0 <= col < 1):
raise ValueError("无效的位置: layer={}, row={}, col={}".format(layer, row, col))
site_index = layer * 4 + row * 1 + col
return self.sites[site_index]
def add_rack_to_position(self, row: int, col: int, layer: int, rack) -> None:
site = self.get_site_by_layer_position(row, col, layer)
site.assign_child_resource(rack)
def get_rack_at_position(self, row: int, col: int, layer: int):
site = self.get_site_by_layer_position(row, col, layer)
return site.resource

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from unilabos.devices.workstation.post_process.post_process_warehouse import WareHouse, warehouse_factory
# =================== Other ===================
def post_process_warehouse_4x3x1(name: str) -> WareHouse:
"""创建post_process 4x3x1仓库"""
return warehouse_factory(
name=name,
num_items_x=4,
num_items_y=3,
num_items_z=1,
dx=10.0,
dy=10.0,
dz=10.0,
item_dx=137.0,
item_dy=96.0,
item_dz=120.0,
category="warehouse",
)
def post_process_warehouse_4x3x1_2(name: str) -> WareHouse:
"""已弃用创建post_process 4x3x1仓库"""
return warehouse_factory(
name=name,
num_items_x=4,
num_items_y=3,
num_items_z=1,
dx=12.0,
dy=12.0,
dz=12.0,
item_dx=137.0,
item_dy=96.0,
item_dz=120.0,
category="warehouse",
)