feat: add ZDT_X42 motor and XKC sensor drivers

This commit is contained in:
ZiWei
2026-01-22 15:07:32 +08:00
parent ec7ca6a1fe
commit 50ebcad9d7
6 changed files with 1246 additions and 0 deletions

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# -*- coding: utf-8 -*-
"""
ZDT X42 Closed-Loop Stepper Motor Driver
RS485 Serial Communication via USB-Serial Converter
- Baudrate: 115200
"""
import serial
import time
import threading
import struct
import logging
from typing import Optional, Any
try:
from unilabos.device_comms.universal_driver import UniversalDriver
except ImportError:
class UniversalDriver:
def __init__(self, *args, **kwargs):
self.logger = logging.getLogger(self.__class__.__name__)
def execute_command_from_outer(self, command: Any): pass
from serial.rs485 import RS485Settings
class ZDTX42Driver(UniversalDriver):
"""
ZDT X42 闭环步进电机驱动器
支持功能:
- 速度模式运行
- 位置模式运行 (相对/绝对)
- 位置读取和清零
- 使能/禁用控制
通信协议:
- 帧格式: [设备ID] [功能码] [数据...] [校验位=0x6B]
- 响应长度根据功能码决定
"""
def __init__(
self,
port: str,
baudrate: int = 115200,
device_id: int = 1,
timeout: float = 0.5,
debug: bool = False
):
"""
初始化 ZDT X42 电机驱动
Args:
port: 串口设备路径
baudrate: 波特率 (默认 115200)
device_id: 设备地址 (1-255)
timeout: 通信超时时间(秒)
debug: 是否启用调试输出
"""
super().__init__()
self.id = device_id
self.debug = debug
self.lock = threading.RLock()
self.status = "idle" # 对应注册表中的 status (str)
self.position = 0 # 对应注册表中的 position (int)
try:
self.ser = serial.Serial(
port=port,
baudrate=baudrate,
timeout=timeout,
bytesize=serial.EIGHTBITS,
parity=serial.PARITY_NONE,
stopbits=serial.STOPBITS_ONE
)
# 启用 RS485 模式
try:
self.ser.rs485_mode = RS485Settings(
rts_level_for_tx=True,
rts_level_for_rx=False
)
except Exception:
pass # RS485 模式是可选的
self.logger.info(
f"ZDT X42 Motor connected: {port} "
f"(Baud: {baudrate}, ID: {device_id})"
)
# 自动使能电机,确保初始状态可运动
self.enable(True)
# 启动背景轮询线程,确保 position 实时刷新
self._stop_event = threading.Event()
self._polling_thread = threading.Thread(
target=self._update_loop,
name=f"ZDTPolling_{port}",
daemon=True
)
self._polling_thread.start()
except Exception as e:
self.logger.error(f"Failed to open serial port {port}: {e}")
self.ser = None
def _update_loop(self):
"""背景循环读取电机位置"""
while not self._stop_event.is_set():
try:
self.get_position()
except Exception as e:
if self.debug:
self.logger.error(f"Polling error: {e}")
time.sleep(1.0) # 每1秒刷新一次位置数据
def _send(self, func_code: int, payload: list) -> bytes:
"""
发送指令并接收响应
Args:
func_code: 功能码
payload: 数据负载 (list of bytes)
Returns:
响应数据 (bytes)
"""
if not self.ser:
self.logger.error("Serial port not available")
return b""
with self.lock:
# 清空输入缓冲区
self.ser.reset_input_buffer()
# 构建消息: [ID] [功能码] [数据...] [校验位=0x6B]
message = bytes([self.id, func_code] + payload + [0x6B])
# 发送
self.ser.write(message)
# 根据功能码决定响应长度
# 查询类指令返回 10 字节,控制类指令返回 4 字节
read_len = 10 if func_code in [0x31, 0x32, 0x35, 0x24, 0x27] else 4
response = self.ser.read(read_len)
# 调试输出
if self.debug:
sent_hex = message.hex().upper()
recv_hex = response.hex().upper() if response else 'TIMEOUT'
print(f"[ID {self.id}] TX: {sent_hex} → RX: {recv_hex}")
return response
def enable(self, on: bool = True) -> bool:
"""
使能/禁用电机
Args:
on: True=使能(锁轴), False=禁用(松轴)
Returns:
是否成功
"""
state = 1 if on else 0
resp = self._send(0xF3, [0xAB, state, 0])
return len(resp) >= 4
def move_speed(
self,
speed_rpm: int,
direction: str = "CW",
acceleration: int = 10
) -> bool:
"""
速度模式运行
Args:
speed_rpm: 转速 (RPM)
direction: 方向 ("CW"=顺时针, "CCW"=逆时针)
acceleration: 加速度 (0-255)
Returns:
是否成功
"""
dir_val = 0 if direction.upper() in ["CW", "顺时针"] else 1
speed_bytes = struct.pack('>H', int(speed_rpm))
self.status = f"moving@{speed_rpm}rpm"
resp = self._send(0xF6, [dir_val, speed_bytes[0], speed_bytes[1], acceleration, 0])
return len(resp) >= 4
def move_position(
self,
pulses: int,
speed_rpm: int,
direction: str = "CW",
acceleration: int = 10,
absolute: bool = False
) -> bool:
"""
位置模式运行
Args:
pulses: 脉冲数
speed_rpm: 转速 (RPM)
direction: 方向 ("CW"=顺时针, "CCW"=逆时针)
acceleration: 加速度 (0-255)
absolute: True=绝对位置, False=相对位置
Returns:
是否成功
"""
dir_val = 0 if direction.upper() in ["CW", "顺时针"] else 1
speed_bytes = struct.pack('>H', int(speed_rpm))
self.status = f"moving_to_{pulses}"
pulse_bytes = struct.pack('>I', int(pulses))
abs_flag = 1 if absolute else 0
payload = [
dir_val,
speed_bytes[0], speed_bytes[1],
acceleration,
pulse_bytes[0], pulse_bytes[1], pulse_bytes[2], pulse_bytes[3],
abs_flag,
0
]
resp = self._send(0xFD, payload)
return len(resp) >= 4
def stop(self) -> bool:
"""
停止电机
Returns:
是否成功
"""
self.status = "idle"
resp = self._send(0xFE, [0x98, 0])
return len(resp) >= 4
def rotate_quarter(self, speed_rpm: int = 60, direction: str = "CW") -> bool:
"""
电机旋转 1/4 圈 (阻塞式)
假设电机细分为 3200 脉冲/圈1/4 圈 = 800 脉冲
"""
pulses = 800
success = self.move_position(pulses=pulses, speed_rpm=speed_rpm, direction=direction, absolute=False)
if success:
# 计算预估旋转时间并进行阻塞等待 (Time = revolutions / (RPM/60))
# 1/4 rev / (RPM/60) = 15.0 / RPM
estimated_time = 15.0 / max(1, speed_rpm)
time.sleep(estimated_time + 0.5) # 额外给 0.5 秒缓冲
self.status = "idle"
return success
def wait_time(self, duration_s: float) -> bool:
"""
等待指定时间 (秒)
"""
self.logger.info(f"Waiting for {duration_s} seconds...")
time.sleep(duration_s)
return True
def set_zero(self) -> bool:
"""
清零当前位置
Returns:
是否成功
"""
resp = self._send(0x0A, [])
return len(resp) >= 4
def get_position(self) -> Optional[int]:
"""
读取当前位置 (脉冲数)
Returns:
当前位置脉冲数,失败返回 None
"""
resp = self._send(0x32, [])
if len(resp) >= 8:
# 响应格式: [ID] [Func] [符号位] [数值4字节] [校验]
sign = resp[2] # 0=正, 1=负
value = struct.unpack('>I', resp[3:7])[0]
self.position = -value if sign == 1 else value
if self.debug:
print(f"[Position] Raw: {resp.hex().upper()}, Parsed: {self.position}")
return self.position
self.logger.warning("Failed to read position")
return None
def close(self):
"""关闭串口连接并停止线程"""
if hasattr(self, '_stop_event'):
self._stop_event.set()
if self.ser and self.ser.is_open:
self.ser.close()
self.logger.info("Serial port closed")
# ============================================================
# 测试和调试代码
# ============================================================
def test_motor():
"""基础功能测试"""
logging.basicConfig(level=logging.INFO)
print("="*60)
print("ZDT X42 电机驱动测试")
print("="*60)
driver = ZDTX42Driver(
port="/dev/tty.usbserial-3110",
baudrate=115200,
device_id=2,
debug=True
)
if not driver.ser:
print("❌ 串口打开失败")
return
try:
# 测试 1: 读取位置
print("\n[1] 读取当前位置")
pos = driver.get_position()
print(f"✓ 当前位置: {pos} 脉冲")
# 测试 2: 使能
print("\n[2] 使能电机")
driver.enable(True)
time.sleep(0.3)
print("✓ 电机已锁定")
# 测试 3: 相对位置运动
print("\n[3] 相对位置运动 (1000脉冲)")
driver.move_position(pulses=1000, speed_rpm=60, direction="CW")
time.sleep(2)
pos = driver.get_position()
print(f"✓ 新位置: {pos}")
# 测试 4: 速度运动
print("\n[4] 速度模式 (30RPM, 3秒)")
driver.move_speed(speed_rpm=30, direction="CW")
time.sleep(3)
driver.stop()
pos = driver.get_position()
print(f"✓ 停止后位置: {pos}")
# 测试 5: 禁用
print("\n[5] 禁用电机")
driver.enable(False)
print("✓ 电机已松开")
print("\n" + "="*60)
print("✅ 测试完成")
print("="*60)
except Exception as e:
print(f"\n❌ 测试失败: {e}")
import traceback
traceback.print_exc()
finally:
driver.close()
if __name__ == "__main__":
test_motor()

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# -*- coding: utf-8 -*-
"""
XKC RS485 液位传感器 (Modbus RTU)
说明:
1. 遵循 Modbus-RTU 协议。
2. 数据寄存器: 0x0001 (液位状态, 1=有液, 0=无液), 0x0002 (RSSI 信号强度)。
3. 地址寄存器: 0x0004 (可读写, 范围 1-254)。
4. 波特率寄存器: 0x0005 (可写, 代码表见 change_baudrate 方法)。
"""
import struct
import threading
import time
import logging
import serial
from typing import Optional, Dict, Any, List
from unilabos.device_comms.universal_driver import UniversalDriver
class TransportManager:
"""
统一通信管理类。
仅支持 串口 (Serial/有线) 连接。
"""
def __init__(self, port: str, baudrate: int = 9600, timeout: float = 3.0, logger=None):
self.port = port
self.baudrate = baudrate
self.timeout = timeout
self.logger = logger
self.lock = threading.RLock() # 线程锁,确保多设备共用一个连接时不冲突
self.serial = None
self._connect_serial()
def _connect_serial(self):
try:
self.serial = serial.Serial(
port=self.port,
baudrate=self.baudrate,
timeout=self.timeout
)
except Exception as e:
raise ConnectionError(f"Serial open failed: {e}")
def close(self):
"""关闭连接"""
if self.serial and self.serial.is_open:
self.serial.close()
def clear_buffer(self):
"""清空缓冲区 (Thread-safe)"""
with self.lock:
if self.serial:
self.serial.reset_input_buffer()
def write(self, data: bytes):
"""发送原始字节"""
with self.lock:
if self.serial:
self.serial.write(data)
def read(self, size: int) -> bytes:
"""读取指定长度字节"""
if self.serial:
return self.serial.read(size)
return b''
class XKCSensorDriver(UniversalDriver):
"""XKC RS485 液位传感器 (Modbus RTU)"""
def __init__(self, port: str, baudrate: int = 9600, device_id: int = 6,
threshold: int = 300, timeout: float = 3.0, debug: bool = False):
super().__init__()
self.port = port
self.baudrate = baudrate
self.device_id = device_id
self.threshold = threshold
self.timeout = timeout
self.debug = debug
self.level = False
self.rssi = 0
self.status = {"level": self.level, "rssi": self.rssi}
try:
self.transport = TransportManager(port, baudrate, timeout, logger=self.logger)
self.logger.info(f"XKCSensorDriver connected to {port} (ID: {device_id})")
except Exception as e:
self.logger.error(f"Failed to connect XKCSensorDriver: {e}")
self.transport = None
# 启动背景轮询线程,确保 status 实时刷新
self._stop_event = threading.Event()
self._polling_thread = threading.Thread(
target=self._update_loop,
name=f"XKCPolling_{port}",
daemon=True
)
if self.transport:
self._polling_thread.start()
def _update_loop(self):
"""背景循环读取传感器数据"""
while not self._stop_event.is_set():
try:
self.read_level()
except Exception as e:
if self.debug:
self.logger.error(f"Polling error: {e}")
time.sleep(2.0) # 每2秒刷新一次数据
def _crc(self, data: bytes) -> bytes:
crc = 0xFFFF
for byte in data:
crc ^= byte
for _ in range(8):
if crc & 0x0001: crc = (crc >> 1) ^ 0xA001
else: crc >>= 1
return struct.pack('<H', crc)
def read_level(self) -> Optional[Dict[str, Any]]:
"""
读取液位。
返回: {'level': bool, 'rssi': int}
"""
if not self.transport:
return None
with self.transport.lock:
self.transport.clear_buffer()
# Modbus Read Registers: 01 03 00 01 00 02 CRC
payload = struct.pack('>HH', 0x0001, 0x0002)
msg = struct.pack('BB', self.device_id, 0x03) + payload
msg += self._crc(msg)
if self.debug:
self.logger.info(f"TX (ID {self.device_id}): {msg.hex().upper()}")
self.transport.write(msg)
# Read header
h = self.transport.read(3) # Addr, Func, Len
if self.debug:
self.logger.info(f"RX Header: {h.hex().upper()}")
if len(h) < 3: return None
length = h[2]
# Read body + CRC
body = self.transport.read(length + 2)
if self.debug:
self.logger.info(f"RX Body+CRC: {body.hex().upper()}")
if len(body) < length + 2:
# Firmware bug fix specific to some modules
if len(body) == 4 and length == 4:
pass
else:
return None
data = body[:-2]
# 根据手册说明:
# 寄存器 0x0001 (data[0:2]): 液位状态 (00 01 为有液, 00 00 为无液)
# 寄存器 0x0002 (data[2:4]): 信号强度 RSSI
hw_level = False
rssi = 0
if len(data) >= 4:
hw_level = ((data[0] << 8) | data[1]) == 1
rssi = (data[2] << 8) | data[3]
elif len(data) == 2:
# 兼容模式: 某些老固件可能只返回 1 个寄存器
rssi = (data[0] << 8) | data[1]
hw_level = rssi > self.threshold
else:
return None
# 最终判定: 优先使用硬件层级的 level 判定,但 RSSI 阈值逻辑作为补充/校验
# 注意: 如果用户显式设置了 THRESHOLD我们可以在逻辑中做权衡
self.level = hw_level or (rssi > self.threshold)
self.rssi = rssi
result = {
'level': self.level,
'rssi': self.rssi
}
self.status = result
return result
def wait_level(self, target_state: bool, timeout: float = 60.0) -> bool:
"""
等待液位达到目标状态 (阻塞式)
"""
self.logger.info(f"Waiting for level: {target_state}")
start_time = time.time()
while (time.time() - start_time) < timeout:
res = self.read_level()
if res and res.get('level') == target_state:
return True
time.sleep(0.5)
self.logger.warning(f"Wait level timeout ({timeout}s)")
return False
def wait_for_liquid(self, target_state: bool, timeout: float = 120.0) -> bool:
"""
实时检测电导率(RSSI)并等待用户指定的“有液”或“无液”状态。
一旦检测到符合目标状态,立即返回。
Args:
target_state: True 为“有液”, False 为“无液”
timeout: 最大等待时间(秒)
"""
state_str = "有液" if target_state else "无液"
self.logger.info(f"开始实时检测电导率,等待状态: {state_str} (超时: {timeout}s)")
start_time = time.time()
while (time.time() - start_time) < timeout:
res = self.read_level() # 内部已更新 self.level 和 self.rssi
if res:
current_level = res.get('level')
current_rssi = res.get('rssi')
if current_level == target_state:
self.logger.info(f"✅ 检测到目标状态: {state_str} (当前电导率/RSSI: {current_rssi})")
return True
if self.debug:
self.logger.debug(f"当前状态: {'有液' if current_level else '无液'}, RSSI: {current_rssi}")
time.sleep(0.2) # 高频采样
self.logger.warning(f"❌ 等待 {state_str} 状态超时 ({timeout}s)")
return False
def set_threshold(self, threshold: int):
"""设置液位判定阈值"""
self.threshold = int(threshold)
self.logger.info(f"Threshold updated to: {self.threshold}")
def change_device_id(self, new_id: int) -> bool:
"""
修改设备的 Modbus 从站地址。
寄存器: 0x0004, 功能码: 0x06
"""
if not (1 <= new_id <= 254):
self.logger.error(f"Invalid device ID: {new_id}. Must be 1-254.")
return False
self.logger.info(f"Changing device ID from {self.device_id} to {new_id}")
success = self._write_single_register(0x0004, new_id)
if success:
self.device_id = new_id # 更新内存中的地址
self.logger.info(f"Device ID update command sent successfully (target {new_id}).")
return success
def change_baudrate(self, baud_code: int) -> bool:
"""
更改通讯波特率 (寄存器: 0x0005)。
设置成功后传感器 LED 会闪烁,通常无数据返回。
波特率代码对照表 (16进制):
05: 2400
06: 4800
07: 9600 (默认)
08: 14400
09: 19200
0A: 28800
0C: 57600
0D: 115200
0E: 128000
0F: 256000
"""
self.logger.info(f"Sending baudrate change command (Code: {baud_code:02X})")
# 写入寄存器 0x0005
self._write_single_register(0x0005, baud_code)
self.logger.info("Baudrate change command executed. Device LED should flash. Please update connection settings.")
return True
def factory_reset(self) -> bool:
"""
恢复出厂设置 (通过广播地址 FF)。
设置地址为 01逻辑为向 0x0004 写入 0x0002
"""
self.logger.info("Sending factory reset command via broadcast address FF...")
# 广播指令通常无回显
self._write_single_register(0x0004, 0x0002, slave_id=0xFF)
self.logger.info("Factory reset command sent. Device address should be 01 now.")
return True
def _write_single_register(self, reg_addr: int, value: int, slave_id: Optional[int] = None) -> bool:
"""内部辅助函数: Modbus 功能码 06 写单个寄存器"""
if not self.transport: return False
target_id = slave_id if slave_id is not None else self.device_id
msg = struct.pack('BBHH', target_id, 0x06, reg_addr, value)
msg += self._crc(msg)
with self.transport.lock:
self.transport.clear_buffer()
if self.debug:
self.logger.info(f"TX Write (Reg {reg_addr:#06x}): {msg.hex().upper()}")
self.transport.write(msg)
# 广播地址、波特率修改或厂家特定指令可能无回显
if target_id == 0xFF or reg_addr == 0x0005:
time.sleep(0.5)
return True
# 等待返回 (正常应返回相同报文)
resp = self.transport.read(len(msg))
if self.debug:
self.logger.info(f"RX Write Response: {resp.hex().upper()}")
return resp == msg
def close(self):
if self.transport:
self.transport.close()
if __name__ == "__main__":
# 快速实例化测试
import logging
# 减少冗余日志,仅显示重要信息
logging.basicConfig(level=logging.INFO, format='%(levelname)s: %(message)s')
# 硬件配置 (根据实际情况修改)
TEST_PORT = "/dev/tty.usbserial-3110"
SLAVE_ID = 1
THRESHOLD = 300
print("\n" + "="*50)
print(f" XKC RS485 传感器独立测试程序")
print(f" 端口: {TEST_PORT} | 地址: {SLAVE_ID} | 阈值: {THRESHOLD}")
print("="*50)
sensor = XKCSensorDriver(port=TEST_PORT, device_id=SLAVE_ID, threshold=THRESHOLD, debug=False)
try:
if sensor.transport:
print(f"\n开始实时连续采样测试 (持续 15 秒)...")
print(f"按 Ctrl+C 可提前停止\n")
start_time = time.time()
duration = 15
count = 0
while time.time() - start_time < duration:
count += 1
res = sensor.read_level()
if res:
rssi = res['rssi']
level = res['level']
status_str = "【有液】" if level else "【无液】"
# 使用 \r 实现单行刷新显示 (或者不刷,直接打印历史)
# 为了方便查看变化,我们直接打印
elapsed = time.time() - start_time
print(f" [{elapsed:4.1f}s] 采样 {count:<3}: 电导率/RSSI = {rssi:<5} | 判定结果: {status_str}")
else:
print(f" [{time.time()-start_time:4.1f}s] 采样 {count:<3}: 通信失败 (无响应)")
time.sleep(0.5) # 每秒采样 2 次
print(f"\n--- 15 秒采样测试完成 (总计 {count} 次) ---")
# [3] 测试动态修改阈值
print(f"\n[3] 动态修改阈值演示...")
new_threshold = 400
sensor.set_threshold(new_threshold)
res = sensor.read_level()
if res:
print(f" 采样 (当前阈值={new_threshold}): 电导率/RSSI = {res['rssi']:<5} | 判定结果: {'【有液】' if res['level'] else '【无液】'}")
sensor.set_threshold(THRESHOLD) # 还原
except KeyboardInterrupt:
print("\n[!] 用户中断测试")
except Exception as e:
print(f"\n[!] 测试运行出错: {e}")
finally:
sensor.close()
print("\n--- 测试程序已退出 ---\n")